Page 343 - MISUMI SINGAPORE Economy Series
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Economy Series  Product Overview  Product Overview                            Economy Series
 Cross Roller Guides                                                       Cross Roller Guides



          QRated Life                                 QInstallation Procedure of Cross Roller Guide
 vs Standard Type
 Economy Series   New  Saving  The life of cross roller guide is calculated with the formula below.  1  Secure slide rails A, B and C to the positioning stage and the table with bolts, and
                                                       slightly tighten the slide rail D. (Figure 1)
                       )
              (
 up to
                 fT·C
                       10/3
 2  Cross Roller Guides  Products  80 %  L=                    ·50  2  Remove the end stop and insert the cage from the ends. (Figure 2)  2

                                                      3  Move the positioning stage side to side to position the cage in the center of the
                 fw·P
                                                       rail.
 Linear Guides / Linear Bushings /    Ball Splines / Oil Free Bushings  High rigidity  L  : Operating Life (km)       fT: Temperature coefficient (see Figure-2)     C: Dynamic Load Rating (N)  5 Drive the positioning stage, and tighten the adjusting screws a to e in the range   Ball Splines / Oil Free Bushings  Linear Guides / Linear Bushings /
                                                      4Install the dial indicator in the specified position. (Figure 3)
          fw: Load coefficient (see Table-4)   P: Acting load (N)
                                                       of the cage with a torque wrench or other tool. (Figures 4 to 6)
                                                      6  Before the value of the dial indicator reaches its minimum and does not change,
          Life Time
                                                       conduct the operation in step 5.
                                                      7  When the value of the dial indicator is at the minimum and does not change,
                  L·10
                      3
                                                       completely tighten the adjusting screws.
                2·Ls·n1·60
 Smooth movement  Lh=                                 8Slightly tighten the slide rail D before the final fixation.
 Miniature   Linear Guides  Rich in specifications  Lh:  Life Hours (hr)   L  :  Operating Life (km)   Figure 1  Figure 4  Cage  Linear Guides  Miniature
          Ls: Stroke length (m)
                           n1: Number of round trips per minute (cpm)
          I Load coefficient (fW)
          to correctly calculate the inertial force or torque load generated by the speed of the
 P.309    When calculating the load applied on the cross roller positioning stage, it is necessary   B  C  P.309
          movement and its relationship to the change in time, etc.. However, it is difficult to attain
          accurate calculations due to potential vibration and impacts caused during reciprocating
 Linear Guides for     Medium and Heavy Load  motion, other than repeat start-stop motion.  A  D    Medium and Heavy Load  Linear Guides for
          Therefore, the load coefficients shown in the table can be used to simplify the
          operating life calculation.
 P.321    Table: Load Coefficient         fw                     End stop    a   b   c   d   e     P.321
                Operating Condition
 Cross Roller   Guides  No external impact vibration   1.0~1.5  Figure 2  Cage  Figure 5           Guides  Cross Roller
           At low speed                15m/min or less
           No obvious impact vibration
                                        1.5~2.0
           At medium speed         60m/min or less
           With external impact vibration
           At high speed               60m/min or above
 P.337    ITemperature coefficient (fT)  2.0~3.5                                                   P.337
 Linear Guide   Shafts  If the temperature of the cross roller positioning stage exceeds 100°C, the   a  b  c  d  e  Shafts  Linear Guide
          hardness of the positioning stage and the shaft will decrease, the allowable load
          will be lower than the load during use at room temperature, and the life will be
          shortened accordingly.
 P.341    Please use the temperature coefficient to compensate for the rated life.                 P.341
          Please use cross roller positioning stages within the heat-resistance temperature
          range indicated on each product page.       Figure 3             Figure 6
 Linear   Bushings  Figure: Temperature Coefficient        Dial indicator                          Bushings  Linear
             1.0
                                                                 Adjusting screw
             0.9
 P.349      Temperature coefficient fT   0.8                          Adjustment                   P.349
             0.7
 Ball Spline  0.6                                                     Side       a  b  c  d  e      Ball Spline
             0.5
              100
                       150
                 Temperature of linear system section (°C)
 P.386    QExample of Use        200      250                                                      P.386
 Oil Free   Bushings                                                                               Bushings  Oil Free
 P.409                                                      Cross roller guide is an important component of   P.409
 Shaft Supports    Shaft Collars  Rail                      cross roller guide type positioning stages and often   Shaft Collars  Shaft Supports
                                                            used in positioning stage products.
                                                            The rollers are arranged in two V-groove guide rails
 P.430                                                      in an alternating and orthogonal manner. The rollers   P.430
                                                            roll along the V-groove and, as they move, act as a
                                             Rail
                                                            guide mechanism to achieve better motion accuracy.
                                       Roller
                                       Cage
                                 End stop
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