Page 557 - MISUMI SINGAPORE Economy Series
P. 557

Economy series  Product Overview  Product Overview                             Economy series
 Idlers                                                                                  Idlers    Pulley  Timing




 vs Standard Type  QExample of Use for Economy series Idlers and Economy series Backside           P.529
 Economy series Idlers  Saving  Tensioning Wheels  Economy series
 up to
                                   Backside Tensioning Wheels                                       Idlers
 Tooth profiles   72 %
 conform to JIS/ISO                                 QExample of Use 1: Belt Tensioning Mechanism   P.551
 standards.                                         Intended Use:                                   Timing Belts
                                                    · Adjust the up and down movement of the back tensioning wheel to
                                                      tighten and fix the toothed timing belt.
 Good Engagement                                    Action · Operability
                                                    · In multi-point drive, the engagement rate can be improved by setting   P.577
 High Stability                                       the back tensioning wheel in the middle position.
                                                    · In combination with proper tension, the service life of the toothed
                                                      timing belt can be increased.                Belts  Closed End
                                                    Function of Economy series Idlers
                                                    · Mostly used for tooth surface tensioning of the toothed timing belt
                                                                                                   P.605
 QTooth Profile Engagement of MISUMI Economy series Idlers  Economy series Idlers                  Belts  Open End
 · MISUMI Economy series idlers tooth profiles conform to JIS and ISO standards, matching with the standard
   belt tooth profile for smoother rotation.            Economy series                             P.611
 1Generic products on the   2Generic products on the  MISUMI Economy series  QExample of Use 2: Mechanical Swing Arm Rotation Mechanism  Backside Tensioning Wheels
 T5 Tooth Profile
 market   (Large clearance)   market   (With acute angle)  (Good engagement)  Intended Use:
 *
 *
         · The rotation of the toothed timing belt is controlled by a stepper motor                Open End Belts  Clamp Plates for
 Belt  Belt  Belt    to rotate the workpiece.
 Engagement of Timing
 Pulley and Timing Belt  Action · Operability                                                      P.615
 Pulley  Pulley  Acute  Pulley  · Use the manipulator to supply and set up the workpiece.
 Clearance                                                                                          5
 Angle     The relative position of the toothed timing belt can be adjusted according
 Engagement Clearance  Large  Medium  Small    to the shape of the workpiece.
         · After setting the workpiece, rotate it to the collet position angle, and then
 Belt Wear  Medium  Large  Small    use the manipulator to transfer it to the next process.
 Positioning Accuracy  Low  Medium  Height  · During assembly, the angle alignment of the above two parts shall   Idlers / Timing Belts  Timing Pulleys /
           be adjusted with a fixture separately.
 * Problems of generic products on the market  Function of Economy series Backside Tensioning Wheels  Economy series
         · Squeezing the timing belt for tensioning      Timing Pulleys
 QRotation Stability of MISUMI Economy series Idlers  · Tightening force of timing belt after long-term use
 · MISUMI Economy series   MISUMI Economy series   · The tooth surface runout control of the Economy
 Bearings
 idler uses MISUMI   series idler is consistent with the standard
 Economy series   product, and the belt drive is smoother.  (Unit: mm)
 bearing with stable   Dia. of Pulley Tooth Top Circle d0  5.96≤d0≤203.20  Economy series Timing Pulleys
 quality and low noise.  Runout Tolerance (Circumferential Runout)  ≤0.13  QExample of Use 3: Inspection Fixture for Variable Resistor
                                                       Intended Use
                                                       · Perform rotation resistance test on the knob of variable resistor
 QPrecautions of Selection                             Action · Operability
                                                       · Set the variable resistor on the placement table separately
                                                       · Use the cylinder to clamp the knob through the belt
 Example  Precautions of Selection for Economy series Idlers  · Perform repeated forward and reverse rotating action of the knob
 and Economy series Backside Tensioning Wheels           by using the rotation of the motor and the friction of the belt
 Backside Tensioning Wheels  1. When the backside tensioning wheel is used on the outside, the   · Fix the mechanism part on the inspection and measurement
 selected timing pulley diameter should be more than 20% larger     instrument separately
 than the minimum pulley diameter in the product catalog.  Function of Economy series Timing Pulleys
 2. When the backside tensioning wheel is used on the outside, it   · Acting as a drive wheel to drive the timing belt
 should be set close to the large pulley.              · Economy series timing pulley with flange can effectively prevent
 3. The bending angle of the machine belt should be greater than 140°.    the timing belt from deviation
 4. The flat belt pulley without bulge should be used for the backside   Function of Economy series Idlers
 Drive  tensioning pulley.  Economy series Idlers      · Cooperating with Economy series timing pulley (driving wheel)
 5. Do not use the backside tensioning wheel for the polyurethane belt.    to be used as driven wheel
                                                       · Tensioning Economy Series Toothed Timing Belts
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