Page 1560 - MISUMI SINGAPORE Economy Series
P. 1560

Economy series           Product Overview                                                                                                                                  Economy series
           Heat Insulation Plates                                                                                                                                                 Heat Insulation Plates

                                                                                                                 QCharacteristics (for reference)

                                                                                    vs Standard Type
                                                                                    Saving
            Economy series Heat                                                        up to
            Insulation Plates                                                       71 %




              Excellent thermal insulation effect
              Strong pressure-bearing capacity
                                                                                                                 QExample of Use
              Accept customization by drawings
                                                                                                                                                Heat source   Heat                    Heat Insulation Plates
                                                                                                                                                              Insulation
                                                                                                                    Heat Insulation                           Plates
                                                                                                                    Plates
                                                                                                                                       Workpiece       Heating
                                                                                                                                                                     Heat
                                                                                                                                                                    source                   Mold
                                                                                                                                                       Heat
                                                                                                                                                    Insulation
   22     QProduct Features                                                                                                                            Plates
                                                                                                                  For thermal insulation of cover  For preventing uneven heating  For heat preservation  For thermal insulation of mold
                                                                                                                                           during heating process
                                                            Insufficient compressive strength
             Poor temperature resistance and thermal insulation effect
    Heaters / Temperature Sensors /    Heat Insulating Plates  *Generic products on the market                   QPrecautions for use                          Do not use insulation plates in working conditions where they
                                                                                                                                                               2Humidity Environment
                                                                                                                 1Tightening Method
                                                                                                                 Be sure to use a washer with a bolt. Otherwise, the insulation
                                                                                                                                                               excessive moisture content may crack or suffer significant
                                             Blistering
                Burnt and
                                                                                                                                                               performance degradation due to temperature rise.
    Cartridge   Heaters  carbonized  Burnt  by heating  Damaged by force  Delaminated by force Delaminated by heating,   plate may break when the bolt is overtightened.  may be affected by water or chemicals. Insulation plates with
                                                                                    weak pressure-bearing
                                                                                                                 3Direction of Force Application
                                                                                                                                                               4Others
                                                                                       capacity
                                                                                                                 They are laminated products, so do not apply force in the
                                                                                                                                                               products, but they do not affect the physical properties or the
                                                                                                                 direction of the layer (section direction) during use.  Light streaks and dark lines may appear on the surface of the
   P.1529     · The heat resistance is improved by improving the base material   · More stable compressive performance of insulation plates is   QPrecautions for Alterations  thermal insulation effect, so please feel free to use them.
                                                        achieved by using thinner base material, uniform coating of
    Temperature   Sensors  Economy series  · Good bonding force and more stable performance are   · Continuous heat resistance is improved to reduce the risk of   When machining, use a dust collector or other dust collection equipment to prevent the spread of dust. Although the product does not
              and main material and using high temperature resistant resin to
                                                        high temperature resistant resin, and applying uniform force
              reduce high temperature volatilization and carbonization.
                                                        during heating lamination.
                                                                                                                 1Measures against dust
              achieved by using heating lamination process for
                                                        carbonization and ensure the compressive strength throughout
              reinforcement.
                                                        the service life.
                                                                                                                 masks and goggles, are required. In addition, since the product contains glass fibers that may cause itchy skin, it is recommended that
   P.1537  * Generic products on the market are similar products randomly purchased by our company from online or offline markets  contain specific chemical substances such as asbestos, conventional safety measures for working in dusty environments, such as wearing
                                                                                                                 gloves be worn when handling the plates. Mechanical accuracy may be degraded by abrasion when dust adheres to the sliding parts of
    Temperature   Controllers  QComparison of Performance        Thermal conductivity                            2Drilling conditions                          3Unsuitable processing types
                                                                                                                 other machine tools.
                        Heat resistance
                       (weight loss rate%)
                                                                                                                                                               three-dimensional machining, etc.
                                                                     (W/m·K)
                                                                                                                 careful with hole pitches, hole diameters, machining
   P.1551     0.8     Average value: 0.55  I m p r o v e d  0.80  Average value: 0.62  I m p r o v e d   b y     Drilling of an insulation plate may cause cracks, so be   Laminated products are not suitable for tapping,
                                                                                                                 conditions, etc.
                                                                                                                                                               Machining such as drilling or cutting in the direction of lamination
                                                                                                                                                               is the main cause of cracking and should be avoided as far as
                                                                                                                 (Figure A)
    Heat Insulation   Plates  0.4        b y   6 9 % 0.17  0.40                      5 3 % 0.29                                                                (Figure B)
              0.6
                                                                                                                                                               possible.
                                                        0.60

              0.2
                                                        0.20
                                                                                  MISUMI
                                        MISUMI
   P.1555     0  Generic products  Generic products on  Generic products on   Economy series  0.00  Generic products  Generic products on  Generic products on   Economy series
                                the market 3
                         the market 2
                 on the market 1
                                                                           the market 3
                                                                   the market 2
                                                           on the market 1
             The lower the weight loss rate, the lower the heat loss,   The lower the thermal conductivity, the less the thermal
             reflecting better continuous temperature resistance  conductivity, the better the insulation effect
                     Thermal insulation effect                  Compressive strength
             (temperature difference between hot and cold surfaces °C)  (MPa)
              150                                       600                        538
                                        118             500
                       Average value: 93                400      Average value: 397  Improved by 36%
              100                  Improved by 26%      300
              50                                        200
                                                        100
               0                                         0
                 Generic products  Generic products on  Generic products on   MISUMI   Generic products  Generic products on  Generic products on   MISUMI
                 on the market 1  the market 2  the market 3  Economy series  on the market 1  the market 2  the market 3  Economy series
             The greater the temperature difference between hot and cold   Higher compressive strength under the same temperature
             surfaces, the better the heat insulation effect
   1555      EThe above results are obtained through experimental cases of 220°C series products, and all the data are reference values.
             * Generic products on the market are similar products randomly purchased by our company from online or offline markets.
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