Page 15 - MISUMI SINGAPORE Economy Series
P. 15

Development "Power" of MISUMI






 Economy Series Cam Followers  Economy Series Closed Belts ・ Open End Belts



 Resin Coated Cam Follower is the                                   The tensile strength of timing
 product which resin sleeve is                                      belt is effectively enhanced,
 press-fitted into the "grooved outer                               thanks to the control of raw
 ring", then wrapping cured to prevent                              material quality and the
 the resin part from falling off. It has                            improvement of production
 excellent strength, wear resistance,                               process.
 damping, and sliding performance.
 Problems at customer sites / Focus on product development  Customer troubles on site and product development focus


 Large numuber of resin coated cam   Is there any method or processing to improve   Belt core wires are weak in strength   Is there any way to improve strength in
 followers are used in our production   the adhesive strength with the roller and nylon   and prone to disconnection..  order to create products that solve
 lines, but the resin part often falls off   after press-fitted?  Once broken, the exposed steel wire   customer problems?
 the main body, which is a problem.
                            may not only wrap around the pulley,
 Although it's possible to press-fit the   but also injure the installer.
 sleeve in our site, it's time consuming   Are there any better products?
 and costly with no guarantee.Is there
 Designer  any good solution?  Designer
 Product                                                                                 Product
 development                                                                           development
 MISUMI product development flow
                                                                    MISUMI product development flow


 Creation  Manufacture  Sales
                Creation                        Manufacture                     Sales


 Select the best method  Confirmation and evaluation of
 from multiple prototyping.  reproducibility at the site of use  Pursuit of low price  Select the best method  Confirmation and evaluation of   Pursuit of low price
 By improving the process before and after   Test criteria are based on customer operating   By procuring and localizing the   from multiple prototyping.  reproducibility at the site of use
 press-fitting, we have added outer ring   conditions. Based on more than 200 test results   production of nylon raw materials,
 grooving and wrap cure, which prevents   obtained from test machines designed and   the price has been reduced greatly   By changing the polyurethane formulation   The limit tension test is conducted using   By procuring and localizing the production
 the sleeve from falling off even under high   manufactured in-house, we set the standards to   compared to MISUMI standard   and the kneading method and arrangement   special tension testing equipment. More   of both polyurethane raw materials and
 loads, high speeds, and partial   achieve the consistent quality required   products.  method of the steel wire core, they effectively   than 300 test results are used to set the   core wires, the price has been reduced
 loads.  Awarded   by MISUMI.  Awarded   strengthen the belt and solve the problem of   standards for the products to achieve the   greatly compared to MISUMI standard
 MISUMI   MISUMI   disconnection.         consistent quality required by MISUMI.  products.
 original   original
 machining   testing
 patent  patent  Arrangement of
 Urethane molded pull-out test data  steel wire cores
 Product  Machining  Pull-out test
 difference  Method  result (Unit: N)
 MISUMI  652 fall-off
 standard product  Press Fit Type  occurrence
 MISUMI  Embedded   4340 fall-off
 economy series  Sintering  occurrence
 *Patent No.: ZL202021742764.5  *Patent No.: ZL202022038407.7
                      Timing  Steel
                     belt body  wire cores
 Range of Products                                                                Range of Products
 2 major   Very satisfied that MISUMI has   There is no need to worry about          3 major
 categories of   solved the problem of fall-off of   the reoccurring problem of timing   categories of
                          belt breakage and the core wires
 products  the roller and resin coating, and   are arranged in a way that avoids     products
 24 common  touched by the quality and price   the injury to the installer. Thank    58 common
 models in total  Economy series  Economy series  of the product!!!  Designer  MISUMI for launching such a   Economy   Economy   Economy   models in total
 Nylon Coated  Urethane Coated  Designer  cost-effective product!!!  series Open   series Closed   series Closed Belt
 Cam Followers  Cam Followers                   End Belt   Belt (Standard) (Both Sides Cloth Lined)  10
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